Reliable Fuse and Circuit Breaker Tripping with the RACPRO1 Series

Application: Secondary load is protected by a
fuse switch or fuse

RECOM's RACPRO1 series includes high-performance three-phase DIN rail power supplies with outputs of 240, 480 and 960 watts in widths of 43, 52 and 80 millimeters. This technical article describes how to compensate for voltage drops, improve overcurrent protection and prevent damage. You will learn which measures are used to ensure that DC fuses and circuit breakers with the RACPRO1 series trigger safely.
Power
Figure 1: Bock Diagram of an installation with a remote application
Consider the arrangement shown above (Figure 1). A primary switching cabinet (Application #1) is powered by a 480 W 24 VDC power supply (the RACPRO1-T480/24V). A secondary switching cabinet (Application #2) with a load of 5 A load is supplied from the same power source via a 25-meter-long cable. To enhance protection, the remote application includes a DC circuit breaker.

Problem: Voltage Drop along Long Cable

A 50-meter cable (25 meters there and back) with a cross-section of 2.5 square millimeters has a total resistance of 174 milliohms. The fuse switch has an internal resistance of 56 milliohms. Application #2 has a typical load of 5 A.
The voltage at application #2 is calculated as follows: power supply output voltage minus R x I, i.e. 24 V minus (5 A x 230 milliohms). The result is 22.85 V. This supply voltage is too low for a 24 V nominal supply.

Solution: Use the output voltage regulator RACPRO1 Vout to compensate for the voltage drop

The RACPRO1 series includes a front panel adjustment trimmer that allows fine-tuning of the output voltage to offset voltage drops in long cables (Figure 2).
In this example, the output can be trimmed up to 24.6 V, balancing the voltage drop. Application #1 receives 24.6 V (600 mV above nominal). Application #2 receives 23.4 V (600 mV below nominal). Both supply voltages remain 1within an acceptable ±2.5 percent range.
Figure 2: Output Voltage Trim
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